Industral Flooring
Industral flooring

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Industrial Coatings and Treatments

 
   

 
 

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• Trafficote Systems™
• TPM Systems™
• Ceramic Carpet™ Systems
• Thin Set Epoxy Terrazzo Systems
• Coatings
• Sealers
• Epo-Flex Industrial Floor™
• Hygienic Systems
• Epo-Flex™
• HMC Membrane
• Crystal Cast™


As industrial floors are often subjected to traffic, severe wear and chemical attack, they demand some form of protection in order to avoid the need for regular and costly maintenance. However well constructed concrete floors are, concrete has a natural tendency to shrink and floor slabs suffer vertical movement, resulting in a cracked, brittle, uneven floor surface which is invariably a significant safety hazard. Furthermore, such floors not only have an unsightly appearance, they also have little chemical resistance, are difficult to clean, are slippery and are prone to water penetration, corrosion and bacterial contamination.

Our resinous flooring range has been designed to enhance the appearance of floors in industrial environments whilst offering vital protection against impact damage, abrasion, chemicals and all other forms of deterioration. The finish and texture can be adjusted to suit individual requirements, and the majority of systems can incorporate an anti-bacterial agent to prevent the surface growth of bacteria, mould and other micro-organisms in hygiene sensitive environments. Furthermore, areas susceptible to substrate movement can be protected with a state-of-the-art, 100% solids epoxy which is capable of bridging and filling cracks.

Representing some of the most durable, versatile and cost-effective flooring systems currently available, Our high performance seamless finishes facilitate the extension of maintenance cycles and keep down-time costs to an absolute minimum.

TRAFFICOTE SYSTEMS™

USES
Suitable for application to areas subjected to moderate wear such as food processing and preparation, aircraft hangars, pharmaceutical facilities, warehousing and storage areas, cleanrooms and institutional facilities, Trafficote systems are ideal when a coating or sealer is not sufficient and the extra protection of a heavy duty system is more than required.

DESCRIPTION
Trafficote systems are pigmented, self-levelling epoxy slurries for protecting floors from wear, impact and chemical attack. Each Trafficote system is available in a smooth (2mm) or non-skid (4mm) finish and incorporates its own high performance resin to provide specific resistances.

KEY FEATURES
• Easy flow, self-levelling properties ensure rapid application
• Solvent free with minimal odour
• High build, aggregate filled protection
• Seamless, enabling easy maintenance
• Form a dense, non-porous surface that resists chemical penetration and dirt pick-up
• Traffic demarcation can be created
• Far more wear and impact resistant than standard coatings
• Dustproof
• Extremely cost-effective
• Available in gloss, semi-gloss, stipple and satin finishes
• Available with an anti-microbial seal coat to prevent the growth of micro-organisms in hygienic environments
• Selection of colours and special colours made to suit your individual requirements
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TPM SYSTEMS™

USES
TPM systems are typically used in tough industrial environments - such as heavy manufacturing areas, chemical processing and mechanical engineering - subjected to severe conditions such as high traffic and aggressive chemicals. A sparkproof conductive TPM system is also available for installation in circuit board assembly areas, computer rooms and other areas requiring dissipation of static electricity.

DESCRIPTION
These flooring systems are pigmented, trowel applied epoxies which provide ultimate protection against impact, thermal shock and abrasion from heavy traffic. Installed from circa 7mm, they develop key physical properties extremely quickly to produce an exceptionally dense, durable, well sealed finish. Resistant to most industrial chemicals, the surface texture of the chosen TPM system can be either smooth or skid-inhibiting.

KEY FEATURES
• Heavy duty, aggregate filled protection
• Can withstand high point loads such as forklift trucks and steel wheeled trolleys
• Resistant to attack from substances used in production processes or for maintenance, such as acids, alkalis, solvents, oils, fats, blood, sugars and yeasts
• Resistant to freeze/thaw cycling
• Solvent free and minimal odour
• Dustproof
• Rapid curing to ensure down-time is kept to an absolute minimum
• Choice of standard or custom colours to brighten even the dullest of industrial interiors
• Traffic demarcation can be created
• Available in a variety of finishes - gloss and satin
• Anti-microbial finishes also available
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CERAMIC CARPET™ SYSTEMS

USES
Ideal for public areas in industrial, institutional or commercial facilities such as corridors and lobby areas, Ceramic Carpet systems are also particularly suited for laboratories, cleanrooms, factory offices and even manufacturing areas where an aesthetically pleasing flooring system is required. Systems with a non-skid finish are suitable for showers, toilets, kitchens and other areas subjected to wet conditions. Ceramic Carpet systems incorporating Epo-Flex - a unique crack isolation system - are suitable for use in areas subjected to vehicular traffic or high foot traffic such as decks, balconies and hospital environments.

DESCRIPTION
Ceramic Carpet comprises decorative multi-coloured quartz aggregates with 100% solids clear epoxy resins and chemical resistant grout and seal coats to form a 4-6mm protective surfacing system which is aesthetically pleasing, durable and resistant to wear, staining and chemicals.

KEY FEATURES
• High build and easily installed to minimise down-time
• Distinctive, fine granule appearance
• Seamless, enabling easy maintenance
• Abrasion and chemical resistant
• Superior wear resistance in comparison to vinyl or carpet systems
• Skid inhibition can be adjusted
• Wide selection of solid or blended aggregate colours
• Polyurethane or epoxy seal coats are available to meet specific performance requirements
• Available in an anti-microbial finish
• Gloss or satin finish
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THIN SET EPOXY TERRAZZO SYSTEMS

USES
Thin Set Epoxy Terrazzo is recommended for application in areas frequented by visitors, customers and the general public such as reception areas, lobbies and foyers. The exceptional durability of Terrazzo, as well as its high resistance to traffic and abrasion, also makes it ideal for use in pharmaceutical facilities.

DESCRIPTION
Comprising pigmented epoxy resins with coloured granite chips, marble or other aggregates in a trowelled mortar system, Thin Set Epoxy Terrazzo totally transforms buildings into, often spectacularly attractive, welcoming environments whilst offering durability that usually equals the life of the building itself - a characteristic unparalleled by any other aesthetic flooring system.

KEY FEATURES
• Infinite design options
• Can incorporate Flex-Grid - a system based on Epo-Flex reinforced with glass fibre mesh - to confer maximum protection against cracking in areas susceptible to substrate and thermal movement
• Highly durable and wear resistant
• 6-7mm or 9-10mm systems available
• Chemical and stain resistant. Remain unaffected by grease, oils and most acids
• Rapid curing time enables faster project turnaround for reduced costs
• Require only occasional sweeping and damp mopping
• Systems withstand heavy continuous traffic
• Anti-microbial finishes available
• Wide variety of aesthetic colours and special colours made to order
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COATINGS

USES
Floor coatings can be used in food processing facilities, breweries, pharmaceutical plants, manufacturing and warehousing facilities.

DESCRIPTION
These flooring systems are either 100% solids epoxy or urethane enamel coatings which may be used directly over primed substrates or as a gloss coat over slurry, mortar or decorative systems.

KEY FEATURES
• Chemical and highly abrasion resistant
• High gloss and stipple finishes available
• Can be used over previously painted surfaces
• Available in clear or pigmented; wide selection of aesthetic colours
• Extremely cost-effective
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SEALERS

USES
Sealers are ideal for sealing porous and worn substrates such as concrete in industrial environments. They are also suited for sealing flooring systems and exterior applications, such as ramps, decks and exposed aggregate surfaces.

DESCRIPTION
The range comprises epoxy and acrylic based sealers which cure to form clear protective films.

KEY FEATURES
• Chemical and highly abrasion resistant
• High gloss and stipple finishes available
• Can be used over previously painted surfaces
• Available in clear or pigmented; wide selection of aesthetic colours
• Extremely cost-effective
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EPO-FLEX INDUSTRIAL FLOOR™

USES
Ideal for application in industrial areas and warehouses where maximum protection against substrate cracking is required, as well as an aesthetic finish.

DESCRIPTION
Epo-Flex Industrial Floor is a stand-alone traffic bearing system which comprises Epo-Flex, hard aggregate and a pigmented top coat. Applied at a rate of 3-4mm, the product remains flexible for many years and the aggregate provides excellent abrasion resistance and skid-inhibiting properties.

KEY FEATURES
• Various top coats can be specified to provide enhanced protection against water, oils, chemicals and ultra-violet light
• Slip, chemical and stain resistant
• Provides very high impact resistance
• Fibreglass scrim can be incorporated to maximise tensile strength
• Solvent free
• Various top coat colours available
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HYGIENIC SYSTEMS

USES
Specifically designed for use in sterile environments, hygienic systems can be used in conjunction with any flooring system. Typical installations include surfacing floors in food processing and preparation areas, kitchens, breweries, dairies, laboratories, pharmaceutical areas, hospitals and healthcare facilities.

DESCRIPTION
Hygienic systems are clear or pigmented 100% solids epoxy resins used as the binder resin for flooring systems. They contain a high performance anti-microbial agent which combats against several species of bacteria, mould, fungi, yeasts and viruses, including E.coli, penicillium and salmonella.

KEY FEATURES
• Seamless and easy to clean
• Low odour emission, allowing application during normal working hours
• Effective against the growth of a wide range of micro-organisms
• User friendly, containing no phenols, mercurials or heavy metal complexes
• Epoxy based, and therefore highly resistant to wear, impact, abrasion and chemical attack
• Highly durable, as they last the life span of the flooring system to which they are applied
• Each hygienic system is tailored to meet your specific functional and aesthetic needs; limitless designs and colours are available in some systems
• High gloss and satin finishes available
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EPO-FLEX™

In industrial environments, flooring systems are often applied over cement based substrates, which themselves are highly susceptible to cracking and are therefore the weakest part of any epoxy floor. In the past, conventional urethanes and ‘flexibilised’ epoxies have been used as crack bridging membranes, but they have severe limitations in that urethane elastomers can be high in Volatile Organic Content (VOC) and flexibilised epoxies lose their flexibility over time. This is why we introduced Epo-Flex - a unique state-of-the-art, 100% solids epoxy - which can be used independently or in conjunction with any flooring system as a crack bridging and waterproofing membrane. Unlike flexibilised epoxies, it contains no plasticizers and will remain flexible throughout the lifetime of the floor on which it is applied. Furthermore, it is solvent free and exhibits far superior substrate adhesion and strength than most urethane elastomers. For even further protection, a glass fibre scrim can also be incorporated to create the Flex-Grid system. This is highly effective at preventing cracking transmission.
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HMC Membrane

USES
HMC Membrane is ideal for resurfacing old, worn or rough concrete, in order to significantly reduce vapour transmission.

DESCRIPTION
HMC Membrane is a polymer and epoxy modified cementitious dampproof membrane. It is used to protect our resin flooring systems from blistering and adhesion loss, which may otherwise be caused by water transmission from the base slab.

KEY FEATURES
• Environmentally friendly (zero Volatile Organic Content)
• Excellent adhesion to dry or damp cementitious substrates
• Rapid hardening
• Easy to apply
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CRYSTAL CAST™

USES
Crystal Cast is ideal for use in areas subjected to foot traffic such as reception areas and corridors. Possible uses include the depiction of a company corporate logo.

DESCRIPTION
Applied at a rate of circa 2mm, Crystal Cast comprises similar component parts to Ceramic Carpet with the incorporation of a vinyl adhered logo or motif. It enables custom designs and artwork to become a permanent and integral part of the seamless flooring system.

KEY FEATURES
• Extremely versatile, allowing the integration of permanent artwork
• Can be installed in new or occupied facilities with minimal disruption
• Available in smooth or non-skid finishes
• Enables traffic demarcation
• Limitless selection of blended colours

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